Ⅰ.HEL VARISTORS ELECTRICAL CHARACTERISTICS
Project | Standard terminology and test equipment | Specifications |
Varistor Voltage | The voltage between two terminals with the specified measuring current 1mA DC applied is called V1mA,The measurement shall be made as fast as possible to avoid heat affection. | The usual tolerance on varistors voltage is±10%. |
Leakage current | In the standard test conditions, the maximum allowable DC voltage applied, the flow through the varistor current. Test equipment: MYZ-3 Varistor three parametric tester. | Leakage current within the specified rating.(μA) |
Maximum clamping voltage | Applied the pulse current waveform is 8/20μS to varistor, time interval is 2 minutes, twice applied the same direction, make the varistor voltage change rate within ± 10% of the maximum peak current test | After applied the maximum pulse current in this instruction: varistor voltage change rate≤±10% |
Energy | The maximum energy within the varistors voltage change of ±10% when one impulse of 2ms or 10/1000μS is applied. | After applied the maximum impact energy in this instruction: no appearance damage, varistor voltage change rate≤±10% |
Withstanding surge current | Applied to the varistor current waveform is 8/20μS pulse, time interval of 2 minutes, twice applied the same direction, so that the rate of varistor voltage change within ± 10% of the maximum peak current. Test equipment: pulse generator memory oscilloscope MYZ-3 Varistor three-parameter test set | After applied the maximum pulse current in this instruction: varistor voltage change rate≤±10% |
Voltage temperature coefficient | The varistor voltage change rate of varistor's temperature from 25 ℃ to 85 ℃, showed as %/℃. Test equipment: THS-A5P-150 constant temperature and humidity box varistor tester | ≤-0.05 %/℃。 |
Rated Wattage | The maximum permissible power consumption under the temperature of 25℃ | See specification tables |
Capacitance | Typical value measured at 1Vrms and test frequency of 1kHz Test equipment: CY 2646A-type capacity tester | Capacitance is less than the specified rating, details see specification tables. |
Standard test condition Temperature:15℃-35℃; Relative humidity:45%-75%; Air pressure:86 Pa-106kPa . |
Ⅱ. HEL VARISTORS TECHNOLOGIC & MECHANICAL CHARACTERISTICS
Technical term | Test Methods Description | Specifications |
Solderability | After dipping the terminals to a depth of immersion 3.5-0.5 mm from the body in a soldering bath temperature 235℃±5℃ for 2± 0.5seconds, the terminal shall be visually examined. | Approximately 90% of the terminals shall be covered with solder uniformly. |
Resistance to soldering heat | After each lead shall be dipped into a solder bath having a temperature 350℃±10℃,to a point 2.0 to 2.5mm from the body of the unit. Using shielding. Board(t=1.5mm) ,be held there for specified time 5±0.5s and then be stored at room temperature and humidity for 1 to 2 hours. The change of V1mA and mechanical damages are examined. | ΔV1mA /V1mA≤±5%. |
Solvent resistance of marking | Solvent: alcohol Rubbing material: cotton woolRecovery: 4hours. | Legible marking. |
Component Solvent resistance | Solvent:70±5% and F113+30±5% strange third mellow mixture,Solvent temperature:23+5℃,5±0.5Min. | No outstanding damage. |
Robustness of terminations Tensile Bending | After gradually applying the force specified below and keeping the unit fixed for ten seconds. The terminal shall be visually examined for and damage. | No outstanding damage. |
Shock(or bump) | Pulse shape half sine acceleration:390 m/s2, pulse 4000±10times. Thereafter, visual examination and the change of V1mA shall be examined. Test equipment: Collision sets | No outstanding damage. ΔV1mA /V1mA≤±5%. |
Vibration | Frequency range:10Hz--55Hz. | No outstanding damage. |
Ⅲ.HEL varistor safety reliability performance, environmental testing performance
Project | Test Methods and equipments | Requirements |
Flame-retardant | Impose the required flame on the side of varistor after fixed the varistor, 15s per cycle for 3 cycles. | Self-extinguishing within 15s for one and second cycles, self-extinguishing within 30s for 3rd cycle. |
Pulse current life | Applied the pulse current waveform is 8/20μS in below table to varistor, interval is 10s for 10000 times, testing the varistor voltage after 1 hour to 2 hours under put in normal temperature. 5D18v--68v10A82v--680v20A7D18v--68v25A82v--820v50A10D18v--68v50A82v--1800v100A14D18v--68v50A82v--1800v75A20D18v--68v100A82v--1800v200ATest equipment: pulse generator | No outstanding damage. |
Rapid temperature changes | ||
Heat resistance | Placed varistor under 125 ℃ ± 2 ℃ environment for 1000 hours, taking out at room temperature for 1 hour, 4 hours then measure the varistor voltage and leakage current. OrderTemperatureTime1-40±3℃30 Min2normal temperature15 Min3+85±2℃30 Min4normal temperature15 MinTest Equipment: 101-Ⅱ A drum wind oven | No outstanding damage. |
Cold resistance | Placed varistor under -40℃±2℃ environment for 1000 hours, taking out at room temperature for 1 hour, 4 hours then measure the varistor voltage and leakage current. | No outstanding damage. |
Moisture Resistance | Placed varistor under -40℃±2℃ and Relative humidity 90%~95% environment for 1000 hours, taking out at room temperature for 1 hour, 4 hours then measure the varistor voltage and leakage current. | No outstanding damage. |
Moisture load resistance | Placed varistor under -40℃±2℃ and Relative humidity 90%~95% environment for 1000 hours, taking out at room temperature for 1 hour, 4 hours then measure the varistor voltage and leakage current. | No outstanding damage. |
High temperature load | Placed varistor under -85℃±2℃ environment for 1000 hours, and impose the maximun clamping AC voltage accordingly, power 90 minutes, off 30 minutes, taking out at room temperature for 1 hour, 4 hours then measure the varistor voltage and leakage current. | No outstanding damage. |
Climate Category | Dry heat: +85 ℃ ± 2 ℃, 16 hours; | No outstanding damage. |
Part No. | Varistor Voltage | Max.Allowable Voltage | Max.Clamping Voltage (8/20μS) | Energy (J) | Peak Current ( 8/20μS ) | Rated Wattage | Capac itance | Recognitions To Safety Agency Standards | |||||||
V1mA | ACrms | DC | Vc | Ip | 10/1000 | 2ms | 1time(kA) | 2times | (W) | 1kHz | UL | CSA | VDE | CQC |